Custom ceramic mug grouting process - Grouting operation process

Xin xiang ceramic mug manufacturer co.,ltd, Custom ceramic coffee mugs, slurry molding operation process Slurry molding operation process according to the type of product, slurry nature of different roughly need to go through the following processes:

1. Dose the mold

Before closing the mold should be the model of the working surface clean, no dry mud or dust. And check whether the working surface of the mold is clean, there are no holes and lubricant traces. If it is normal, you can close the mold, assembled model if there is a large gap, with soft mud to plug the gap at the joints, so as to avoid leakage of slurry. When using the model should not be too dry or too wet, the amount of water is generally controlled at 4% -6%.

2. Grouting

For single-sided grouting, the slurry filled model can be, such as mud layer thickening to the required thickness, pour off the model of the excess slurry, in order to avoid pouring off a small amount of residual slurry in the billet in the body of the surface of the uneven distribution of the production of slurry also need to pour off the slurry after the billet with a blank model for the dumping of slurry to ensure that the residual distribution of mud to avoid the production of strands of mud. Ceramic coffee mugs for double-sided grouting, must be supplemented with slurry until the model of the cavities within the slurry all into the blank. There is no need to pour and dump the slurry.

3. Green billet drying

Just formed due to the high water content of the injection, low strength and can not be immediately demolded, need to take the mold drying for a certain period of time, this drying is called green billet drying, in the green billet drying period, due to the evaporation of water and the mold continues to absorb water, the injection of water continues to decline, the billet contraction and detachment of the model, and at the same time gradually increase the strength, then can be demolded.

4. Demolding

After demolding, the blank should be held gently, put flat, put right, put stable, and prevent vibration.

5. Bonding

Bonding is the manufacture of pots, mugs and some small vases, altars and other daily-use porcelain and art porcelain, porcelain, sanitary porcelain, etc. can not be molded in one body of the necessary processes, the bonding process refers to a certain consistency of the bonding slurry will be formed into their respective parts bonded together.

For the bonding process, china ceramic mug factory report attention should be paid to the following aspects.

1). The degree of hardness and softness (water content) of each part. In bonding, the degree of hardness and softness of each part is not forced to be the same. Generally speaking, the part blanks should be slightly harder than the main blanks to prevent deformation, but not too big a difference, otherwise it will be due to different water content and contraction inconsistencies caused by cracked blank defects. Practice shows that the difference in moisture content between the two should not exceed 2% -3%.

2). Bonding mud. Bonding slurry general and the composition of the blank, so that the two expansion coefficients will not be inconsistent resulting in cracks, at the same time, but also to control the viscosity and mobility of the slurry, the general mobility to be good, the relative density adjusted to 2.0 or more, so that the slurry bonding will not crack. In order to bond firmly, but also in the bonding mud to add a certain adhesive (dextrin, methyl cellulose, etc.), but also in the mud to add about 30% of the glaze or other fluxes, so that it is at high temperatures and the body of the blank firmly combined.

3). Bonding contact surface. According to the bonding contact surface is different, the bonding can be divided into smooth surface bonding and hemp surface bonding. Sisal bonding refers to the two contact surfaces have a serrated knife scratched into a serrated shape, which can increase the contact area, so that the adhesive interface is more solid. Hemp surface bonding degree of hemp surface can also be based on the water content of the blank, such as low water content of the blank, the degree of hemp surface can be deeper; such as high water content, can be a little shallower. For large-scale sanitary ceramics have two different methods of operation; one is in the case of two bonding pieces of water content is appropriate, first of all, the two bonding paddle into the pavement; another case is the lower water content of the billet, so that the pavement can be used to brush the brush sticking to brush once again, directly with a thick slurry for bonding. These two operations can be mastered properly, you can get the same effect. After bonding, to scrape away the excess mud. At the same time, in order to prevent cracking and deformation, generally in the bonding place to stick a soft cloth or paper.

Customized Ceramic Coffee Mug Process 1 - Trimming the blanks

Xin xiang ceramic mug manufacturer Co.,Ltd, Ceramic coffee mug in the production process, the blank in the production process has a production process - repair blank.

For the bonded blank, because its surface is not very smooth, the edge of the mouth has a burr, some still have mold seams, and some products need further processing, such as digging the bottom, punching and so on, so it is necessary to further processing to fix the flat, known as the repair of the blank. Repair is a three-dimensional semi-finished product grinding process, so that it can adapt to the glaze operation and into the kiln firing of the fine billet. Repair is a necessary work in the injection molding and plastic molding industry. It has a great influence on the surface quality of the blank, and should be given enough attention. There are wet repair and dry repair. Wet repair is a lot of water in the body, still in the case of wet soft, suitable for more complex shape or need to be wet by the billet, this time the operation is easier and the knife is not easy to repair the billet is not easy to wear, the disadvantage is easy to move and operate in the process of the billet injury caused by deformation to improve the quality of the unfavorable. General bowls, pots, custom ceramic coffee mugs and other products that need to be processed, more wet repair, the moisture depends on the degree of processing to determine. Need plastic processing (such as perforation, etc.) and bonding of the blank, the wet repair moisture can be slightly higher, 16% - 19%, such as porcelain and fine ceramic blanks are generally 16% - 18%, while the coarse ceramic blanks are generally 8% - 16%. Wet repair methods, available scraper, foam molding scraping and polishing. Dry repair is in the body of the moisture content down to 6% - 10% or even lower moisture after drying (2%). At this time the billet strength increase, can reduce the deformation caused by moving injuries, to improve the quality of favorable, the disadvantage is that the dust is larger, but also on the repair of blank knife resistance is larger, easy to jump knife, repair the blank knife wear and tear is also larger, the operation of the technology is more difficult to master. Dry repair due to the low water content of the blank, available foam, rags, brooms, etc. dipped in water to repair the blank, can also be used to knife, sieve, etc. directly dry repair. Repair of blanks using many types of scrapers, different products, the shape of its use is also different. For example, sanitary porcelain repair scraper, according to its shape, can be divided into flat scraper, round scraper, crescent scraper three kinds. Flat scraper for the full semi-circular, generally adapted to repair the plane; round scraper is double arc, suitable for scraping the concave surface; crescent scraper for scraping the raised surface of the model counterpart seam traces, etc.. Scraper is generally double-sided blade, blade width in 5-10mm. scraping blanks according to the degree of convexity and concavity of the scraping blanks, change the scraper surface with the angle of the surface of the blanks for the operation.

When china ceramic mug manufacturers workers, repairing blanks, we should not only emphasize the appearance quality, but also pay attention to the prevention of other quality defects. Therefore, special care should be taken during the operation. For example, when dry repairing the body of the blank, pay attention to the following points.

1. Dirty plaster, dirty flannel, dirty sponge and mud flakes on the surface of the blank must be removed to prevent defects in the appearance of the finished product.

2. Use mixed water to wipe the blank to paste the brown eyes on the surface of the blank, so as not to affect the quality of the finished product appearance.

3. The blank itself has air bubbles, generally around 5mm, can be plugged with dry billet crumbles, and then rolled with a hard object. If the bubble is more than 5mm to see if it can be plugged, if not plugged, can be used to scrape the scraper to scrape flat, so that there are no obvious traces, in order not to affect the appearance of good. If the bubble is large and has a certain depth, it is regarded as scrap.

4. The surface of the blank has obvious bump must be scraped flat.

5. If there is a small crack of 10mm long and 2mm deep in a certain part of the body, you can use a scraper to scrape it until there is no crack, and then scrape the surrounding parts flat.

6. body grouting eye with traces of the parts, be sure to use a scraper to scrape off, in order to prevent the emergence of the finished product of the mud strand defects. Blanks by dry repair, but also for polishing, inspection. Check when a look at the body of the blank wash surface, hidden holes; look at the eye holes, etc.; three look at the mold seam; four look at the sticky mouth part; five look at the sanding of dry blanks when the defective parts of the technical processing effect; six look at the accumulation of water. After the inspection, but also dry blanks to find the crack work.

The role and categories of advertising ceramic coffee mugs

Xinxiang ceramic mug manufacturer CO.,Ltd, Mugs are particularly useful as a necessity that can be found everywhere in our lives. If an advertisement is implanted outside this mug, its impact on people can be imagined. Like the current market, ceramic mugs are available in a wide variety of patterns. Advertising mugs combine aesthetic and promotional effects. Consumers holding a company's customized ceramic coffee mug in their hands are practical and can maintain the advertising effect for a long time.

The outer wall of the mug is a very attractive place for our daily use. The mug, as our drinking tool, it is very close to us, no matter where we go, the cup is around, can not be ignored. If you separate an ordinary mug from the center and unfold its outer wall, you can see that it has such a large advertising area. Imagine if the mug was held in your hand, its body pattern would surely be very noticeable. What a loss it would be for you to put such a good advertising position and not advertise.

The main purpose of our advertisement is to make our products penetrate into the hearts of the people, and the advertising mug fits this feature perfectly, its position is particularly eye-catching, and it can achieve better advertising effect and last for an exceptionally long time. Why not?

Advertising mode of advertising mugs, How should a newly established company choose a mode of publicity to enter the market smoothly and become a well-known product, many companies are now increasing their investment in advertising. Nowadays, no matter what enterprises will use advertising to do brand promotion, the more common publicity in our life are TV ads, newspapers, brochures, the Internet, etc. With the continuous penetration of the Internet, nowadays it is also possible to use Facebook, Linkein, Google and other means to do publicity. But this kind of publicity has some of its own characteristics: large investment, the effect is not obvious, once stopped to renew the advertising effect is basically zero.

These advertising methods of publicity cost more, the best way for the enterprise is to spend less, and has a long-lasting advertising effect. Advertising coffee mugs can be embodied in life in a way that is more acceptable to people. No matter who can use it regularly, when people use it, they will remember the advertisement on it.

Advertising coffee mug is different from other promotional methods. It reflects more of a creativity and conveys a care to people. As a promotional business, it gains more popularity and good branding. The advertising mug makes the advertisement no longer a cold publicity, but an item that can bring warmth to people and bring the distance between the company and the customers closer.

The trend of advertising mugs China Ceramics Factory found in the sales process, there are many customers customized a large number of advertising cups, has been completely not a family of their own can be used up, to understand that these customers customized advertising cups are mainly used to give gifts, some customers customized as a gift to give away in their own business, some of which is a long time to customize their own image of advertising mugs, advertising cups printed their own image of the ads as long as to their own store to talk about business They will insist on sending it to others. And according to their response, the effect is still very good, consulting guests to take home, can be used in the invisible publicity of their own products, in addition, if there are friends to visit, with such a mug also help them to advertise.

There are also guests customized advertising mug, let us help them print contact information on the mug, which also invariably increase the publicity of the company's publicity efforts, there will soon be related to have customers call to consult. Therefore, these are the positive use of advertising mugs to bring the effect.

What is an advertising mug As the name suggests, an advertising mug is a kind of mug that has the expression or pattern of the merchant printed on a ceramic coffee mug for giving away to customers or bundling sales. At present, advertising mugs are not only made of glass, but also ceramic materials, plastic materials, stainless steel materials, paper materials, etc. With the development of the cup, the pattern of advertising mugs is also increasing. There are color glazed mugs, coated mugs, color changing mugs and so on. Writing here, maybe someone will ask what is the difference between advertising mugs and ordinary mugs. As a matter of fact, the biggest role of advertising mugs is to play the advertising effect, to effectively convey the information of goods, to improve the contact rate between consumers and their goods, and to leave a deep impression on their products. Since the advertising mug has this effect, how is its logo printed? Below, Xinxiang ceramics editor will tell you the answer.

Classification of advertising mugs According to the role of ceramic advertising mugs can be divided into: ceramic mugs, ceramic coffee cups, ceramic tea mugs, ceramic soup mugs, ceramic beer mugs, sublimation mugs, color-changing mugs, travel mugs, camping mugs and so on.

According to the raw materials ceramic advertising mugs can be divided into: ceramic, stoneware, bone china, white porcelain and so on.

According to the printing method ceramic advertising mugs can be divided into: decal, coating, hand-painted, printing and so on.

Customized advertising mug 1. Determination of advertising content: In order to provide the company's brand awareness, many companies or organizations will be in the gifts to customers or welfare products for employees to print the appropriate company information. Among them, ceramic advertising mugs are a good example. When we custom advertising mugs, we can print promotional pictures, text or logos on the mugs, so we need to prepare these messages in advance.

2.The size and material requirements of the advertising mugs: According to the different occasions of use, the size and material of the printed advertising mugs are also different. Some beverage stores, coffee bars, etc., because they are specific containers, so the customized advertising mugs are a bit big and the material is a bit delicate. If it is used in our daily life, the mugs needed will be smaller and the material requirements will not be so high.

3. Determination of the style of advertising mugs: In different occasions of use, each of our customized products must meet its own purpose. For some special environment use, may also need to consider the user habits and match with other items. Therefore, when doing customization of advertising mugs, the information about the style aspect should also be strictly controlled.

Advertising mugs are not only limited to ceramic advertising mugs, but also include mugs and thermos cups. All of these can be preserved on the surface making them unique items.

The process of customizing ceramic coffee mugs in 2024

Xinxiang ceramic mug manufacturer, A custom ceramic mug is a unique and personalized item that is perfect for a variety of occasions. Whether you want to give a gift to someone special or promote your business, a custom ceramic mug is an excellent choice.

One of the main advantages of a custom ceramic mug is that it can be designed to suit your specific needs. You can choose from a wide range of colors and designs, and even add your own text or logo. This means that you can create a mug that is truly one-of-a-kind, and that reflects your own personal style or brand identity.

Another benefit of a custom ceramic mug is that it is a durable and long-lasting item. Ceramic is a strong and sturdy material that is resistant to scratches and chips, and is also microwave and dishwasher safe. This means that your custom mug will continue to look great and function well for years to come.

Custom ceramic coffee mugs are also a great way to promote your business or organization. You can add your logo or branding to the mug, and give them away as a promotional item or as a gift to your employees or customers. This is a cost-effective way to increase brand awareness and loyalty, and to show your appreciation to those who support your business.

In conclusion, a custom ceramic mug is a versatile and practical item that can be used for a variety of purposes. Whether you want to give a gift or promote your business, a custom ceramic mug is a great choice that is sure to be appreciated by anyone who receives it.

Customizing a ceramic mug is a simple and straightforward process. China ceramic mug factories tell you, here are the steps to follow:

1. Choose the type of ceramic mug you want to customize. There are various shapes and sizes available in the market.

2. Decide on the design you want to put on your ceramic mug. You can choose from a wide range of colors, patterns, and graphics. You can even add your own text or logo.

3. Find a reputable supplier that offers customization services. You can do this by searching online or asking for recommendations from friends or colleagues.

4. Once you have found a supplier, provide them with the design you want to put on your mug. They will then create a mockup of the design for your approval.

5. After you have approved the design, the supplier will start the customization process. This typically involves printing the design onto the mug using a special heat transfer process.

6. Finally, the customized ceramic mug is quality-checked before being packaged and shipped to you.

Customizing a ceramic mug is a fun and creative way to add a personal touch to your mug, and it also makes for a great gift or promotional item. With the right design and a reputable supplier, you can create a one-of-a-kind ceramic mug that is sure to be appreciated by anyone who receives it.

To add more information, when choosing the type of ceramic mug to customize, consider the purpose of the mug. If it's for everyday use, a standard size and shape may be suitable. However, if it's a gift or promotional item, you may want to choose a more unique shape or size to make it stand out.

When deciding on the design, consider the recipient's interests or the branding of your business. A design that reflects their personality or your brand identity can make the mug more special and memorable.

It's also important to choose a reputable supplier that offers high-quality customization services. Look for reviews and check their portfolio to ensure they have experience with customizing ceramic mugs.

Overall, customizing a ceramic mug is a great way to create a unique and personalized item that can be used for a variety of purposes. With the right design and supplier, you can create a custom mug that is not only functional but also a work of art.

How to choose custom ceramic gifts?

Xinxiang custom ceramic mug manufacturer, customized ceramics is the pioneer of modern e-commerce, and it is a process that the development of the ceramics industry must go through. Under the current form of fast lifestyle, everyone can't help but choose customization. Ceramic customization, gift customization, this is a heart, an endorsement of the era of chasing independent personality.

There are many types of custom ceramic gifts, and how to choose is a clear purpose that many of us do not have. Ceramic gifts are different from other types of gifts. Ceramic products are easy to break, so they are more precious. Ceramic gifts are artistic and technical, and can be preserved for thousands of years with bright colors. There are so many types of ceramic gifts, what kind of gifts should we choose to achieve the effect of gifts and maximize cost savings.

Let's first see what kind of person the recipient is. For example, if you give the leader a set of ceramic tea sets, the Jingdezhen tea set with eight pieces of blue and white will be very stylish. The elegant atmosphere will soon be brought out. For example, a friend's housewarming needs to look at the layout of the friend's new house at this time. If a friend's living room is very large, this time porcelain plate paintings, pine cranes, landscapes, such porcelain plate paintings are artistic. Without losing the beauty of decoration. It's okay if your friend's living room isn't that big. Ornaments are also a good choice.

If the company gives gifts to employees during the festival, the selection of this kind of ceramic gifts is recommended, and the price is relatively small and practical. In addition, it is also a good choice, and you can customize your own signature and photos. These gifts are all work-use gifts. There are also some such as couples, family members. Some ceramic jewelry can be customized, such as badges, pendants, bracelets. Very beautiful. from China ceramic mug factories.

The choice of ceramic customization mainly depends on your budget for gifts, so you need to be familiar with the price of ceramics and the price of customization. The price of ceramics is generally divided into three categories, low-grade, medium and high-grade. Prices are also high, and ceramic customization options are available from these grades.